Universal Loop Ager with Arrangement for Moist & Super Heated Steaming Machine

TEXFAB is the only Indian company to provide customers with updated and technologically advanced steaming machine is the result of the technical suggestions form our valued customers. Its special features increase productivity, consistency and reproducibility, with excellent results of printed fabric. We have a wide experience in steaming process for different fabric.

For different classes of dyestuff, the most important requirement is good steaming conditions.

Some of the important features

Compact steaming chamber design to reduce steam consumption
Even distribution of steam in chamber, steam being injected from the top and being lighter than air will force to remove air and exhaust from bottom will be occupied in the process chamber fully and thus leaving no chance of air inside the steaming chamber
The machines automatically air-free due to the steam dome principle.
Optimum steam conditioning and humidification with parallel flow inside the steamer
Special treated loop rods are rotating on their axis to avoid marking off from the rod itself. Loop formation is done by a dancing roller system.
The steaming chamber is closed type made completely in stainless steel AISI316.
For low temperature steaming the chamber roof and entry, delivery slit is heated by steam/thermo oil coils preventing condensation and drippings on the fabric.
Steamers are equipped with special device steam saturater that conditions the steam, it passes through the water before being injected into steaming chamber. These particular characteristics of steam pre-conditioning which prevent and control the exothermic reaction of the fabrics and of the printing paste, make the machine unique and are the basis of great success achieved in the Textile Industries.
For high temperature steaming the steamers are equipped with an efficient re-circulation system and heat exchangers using either Thermic fluid or direct gas fire system which ensures uniform temperature in the chamber.
A special system to allow air to re-circulate instead of steam permitted polymerization treatment with hot air upto 10T'C.
Two big size access doors are provided on the front side and two small inspection windows on backside.
Steam exhaust fan driven by variable speed AC motor.
All fabric movements are driven by variable speed AC motor.
Automatic control PLC for programming and monitoring the steam quantity, steam pressure. process time and temperature are optional.

FOR 101 mm GAP BETWEEN TWO CONVEYOR ROLLS – 4”P

MODEL	UNIT	TLA-50	TLA-100	TLA-150	TLA-200	TLA-250	TLA-300
Fabric Capacity	Mtrs	50	100	150	200	250	300
Standard Roller Width	mm	1400-1700-2000 -2300-2500-2600-2900
Working Speed	mtrs/min	1.5-8.3	3.3-16.5	5-25	6.6-33.3	8.3-41.6	10-50
Dwell time	min	6-30	6-30	6-30	6-30	6-30	6-30
Process temp. required in saturated condition	°C	102-108
Process temp. required in high temp. Condition	°C	130-180
Process temp. required in hot air condition	°C	100-160
Average steam consumption in saturated condition	kg/hr	295-595	440-880	590-1190	730-1485	880-1790	1035-2085
Average steam consumption in thermo oil high temp. Condition	kg/hr	210-425	315-630	420-850	8520-1060	630-1280	740-1490
Average steam consumption in thermo oil high temp. Condition	kg/hr	135-270	200-400	270-545	335-680	400-820	475-955
Installed thermal power min	k.cal/hr	65100	97650	130200	161200	195300	292400
max.	k.cal/hr	131750	195600	263500	328600	396800	461900
Installed electric power	kw/hp	8.25/11	8.25/11	8.25/11	11.25/15	11.25/15	11.25/15
Steam pressure required before PRV	PSI/kg/cm²	60/4
Steam pressure required after PRV	PSI/kg/cm²	15-30/1-2
Thermic oil temp. required	°C	240°C
Thermic oil pressure required	PSI/kg/cm²	14.8/1.0
FLOOR SPACE REQUIRED
Chamber length (A)	mm	3110	4465	5815	7170	8510	9875
Total length (B)	mm	6310	7665	9015	10370	11720	13075
Width	mm	Roller Width + 16000
Height	mm	4430	4430	4430	4430	4430	4430
We reserve the right to change the dimensions / specifications without any notice
All dimensions are in mm GL = Ground Level

FOR 127 mm GAP BETWEEN TWO CONVEYOR ROLLS – 5”P

MODEL	UNIT	TLA-50	TLA-100	TLA-150	TLA-200	TLA-250
Fabric Capacity	Mtrs	50	100	150	200	250
Standard Roller Width	mm	1400-1700-2000-2300-2500-2600-2900
Working Speed	mtrs/min	2-11	4-21	6-32	8.5-42.5	10/05/53
Dwell time	min	6-30	6-30	6-30	6-30	6-30
Process temp. required in saturated condition	°C	102-108
Process temp. required in high temp. Condition	°C	130-180
Process temp. required in hot air condition	°C	100-160
Average steam consumption in saturated condition	kg/hr	295-595	440-880	590-1190	730-1485	880-1790
Average steam consumption in thermo oil high temp. Condition	kg/hr	210-425	315-630	420-850	8520-1060	630-1280
Average steam consumption in thermo oil high temp. Condition	kg/hr	135-270	200-400	270-545	335-680	400-820
Installed thermal power min	k.cal/hr	65100	97650	130200	161200	195300
max.	k.cal/hr	131750	195600	263500	328600	396800
Installed electric power	kw/hp	8.25/11	8.25/11	8.25/11	11.25/15	11.25/15
Steam pressure required before PRV	PSI/kg/cm²	60/4
Steam pressure required after PRV	PSI/kg/cm²	15-30/1-2
Thermic oil temp. required	°C	240°C
Thermic oil pressure required	PSI/kg/cm²	14.8/1.0
FLOOR SPACE REQUIRED
Chamber length (A)	mm	3110	4465	5815	7170	8510
Total length (B)	mm	6310	7665	9015	10370	11720
Width	mm	Roller Width + 16000
Height	mm	4430	4430	4430	4430	4430
We reserve the right to change the dimensions / specifications without any notice
All dimensions are in mm GL = Ground Level

Universal Loop Ager with Arrangement for Moist & Super Heated Steaming Machine

Technical Data